Silica Safety System · Tier 04 · Heavy duty

NV-SS · Novavac

Novavac Core 40

Three-phase H-Class extraction for demanding silica safety work.

A heavy-duty H-Class dust extraction system built for demanding hazardous dust environments where single-phase systems are no longer enough.

  • H-Class certified for hazardous dust
  • Three-phase industrial performance
  • HEPA 14 filtration
  • Automatic filter cleaning
  • Longopac continuous bagging
  • Built for demanding silica safety
  • Designed for longer operating cycles
  • Compliance System™ compatible

H-Class certified · Three-phase performance · HEPA 14 · Longopac bagging · QR compliance dossier

Range positioning

02 · Tier 04 · Heavy duty

The heavy-duty step in Novavac Silica Safety Systems.

The Novavac Core 40 is the Tier 04 heavy-duty system in the Novavac Silica Safety range.

It is designed for operations that have outgrown single-phase extraction and need stronger industrial reliability for hazardous fine dust control.

Use it when your work involves higher demand, longer operating periods, tougher environments, or multiple dust-generating tasks where entry-level and professional single-phase systems are no longer the right fit.

This is not a portable convenience machine.
It is a three-phase H-Class dust extraction system built for demanding silica safety work.
B2B Sales positioning

03 · The cost of underbuying

For businesses where dust control cannot interrupt the job.

The Core 40 is for companies that cannot afford weak extraction, constant filter issues, or machines that struggle under load. In demanding environments, the cost of underbuying is not just the price of the wrong machine.

Lost productivity

Dust escaping into the work area

Higher operator exposure

Failed site expectations

Compliance gaps

Repeated equipment replacement

If your team is working in hazardous dust regularly, single-phase equipment may no longer be the right category. The Core 40 is built for businesses that need a more serious system from the start.
What it solves

04 · The single-phase bottleneck

When single-phase extraction becomes the bottleneck.

Single-phase systems are practical and mobile. But once dust loads increase, operating hours extend, and the work becomes more demanding, they can become the weak point. The Core 40 closes that gap by moving into a three-phase platform designed for heavier professional use.

Stronger continuous operation

More demanding dust-generating work

Automatic filter cleaning

Safer dust containment

Controlled Longopac disposal

H-Class certified extraction

Better fit for larger teams

Best fit

05 · Where Core 40 belongs

Best for demanding hazardous dust environments.

Best for

Heavy-duty three-phase silica safety

  • Demanding silica-generating work
  • Concrete cutting, grinding, chasing & surface preparation
  • Larger crews working longer hours
  • Restoration & remediation · heavier dust loads
  • Workshops & facilities needing three-phase extraction
  • Contractors operating under strict site requirements
  • Businesses needing heavy-duty H-Class extraction
  • Environments where single-phase is no longer enough
Not the right fit

Look elsewhere if

  • Occasional or low-dust work
  • Small teams needing maximum portability
  • Sites without three-phase power
  • Combustible dust or zone-rated applications
  • Fixed production extraction (use bulk handling system)
  • Maximum high-volume silica extraction (use Core 75)

Upgrade path — If your operation requires maximum silica safety capacity, higher volume handling, or the most demanding extraction performance in the Silica Safety range, step up to the Novavac Core 75.

Core features

06 · What's inside the Core 40

Built for heavier workloads and higher accountability.

Six core capabilities that move the Core 40 past single-phase systems and into the territory of a three-phase heavy-duty silica safety platform.

Feature 01

H-Class certified extraction

Certified for hazardous dust control and built for silica safety where the work is not occasional, exposure risk is real, and site expectations are high.

Headline Feature 02

Three-phase industrial platform

Moves beyond single-phase convenience into three-phase performance — better suited to demanding environments where stronger reliability matters more than compact mobility.

Feature 03

Automatic filter cleaning

Maintains extraction performance during operation and reduces manual intervention. Not a gimmick — it protects productivity under heavier dust loads.

Feature 04

HEPA 14 filtration

Captures fine respirable particles. The visible dust is only the obvious problem — the fine respirable dust is the dangerous one.

Feature 05

Longopac continuous bagging

Hazardous dust contained and removed with less direct handling. If the dust is captured but handled poorly, the job is still not properly controlled.

Feature 06

Heavy-duty system fit

Built for operators who need more than a compact system. Suited to bigger work, longer days, and environments where extraction must remain reliable under pressure.

Compliance System™

07 · The documentation layer

Compatible with the Novavac Compliance System™.

The Core 40 can be integrated with the Novavac Compliance System™, the QR-based compliance layer used across Novavac systems. Each unit gets a serial-tracked digital dossier designed to support correct use, documentation, maintenance and audit readiness.

What it supports

  • QR-based access to machine documentation
  • On-site usage guidance
  • Maintenance and filter tracking
  • Safe dust handling procedures
  • Clearer accountability for operators & supervisors

The machine controls dust.
The compliance layer helps prove it is being used correctly.

The Core 40 is the physical H-Class dust extraction system. The Novavac Compliance System™ is the documentation and accountability layer.

Specifications

08 · Core 40 · Technical sheet

Core 40 specifications.

The Core 40 is not the highest-airflow unit in the range. It is positioned as the three-phase heavy-duty step for businesses needing stronger industrial reliability than single-phase systems.

System categorySilica Safety
TierTier 04 · Heavy Duty
CertificationH-Class Certified
FiltrationHEPA 14
Power supply380V / 50Hz three phase
Power output4 kW
Vacuum pressure3000 mmH₂O
Airflow400 m³/h
Filter cleaningAutomatic filter cleaning
Collection systemLongopac continuous bagging
Collection capacity25 L
Noise level72 dB
Weight95 kg
Recommended useDemanding hazardous dust environments

Final values are confirmed in the official Core 40 datasheet. Request a copy via the form below or contact the Novavac team.

Where it sits in the range

09 · Silica Safety Systems · Tier ladder

Choose Core 40 when your work has outgrown single-phase systems.

The Core 40 sits above the Pro 36 Auto because it moves into a three-phase heavy-duty platform — the right choice when your team needs stronger reliability for demanding work, but does not yet require the maximum capacity of the Core 75.

Tier 01

Pro 24

Compact H-Class for light to medium dust environments.

Entry
Tier 02

Pro 36

Professional capacity · manual filter cleaning.

Professional
Tier 03

Pro 36 Auto

Single-phase automatic for continuous work.

Automatic
Tier 04

Core 40

Three-phase heavy-duty platform for demanding work.

You are here
Tier 05

Core 75

Maximum industrial capacity for the highest dust volumes.

Top tier
Choose Core 40 if you need

Heavy-duty three-phase H-Class

  • H-Class certified extraction
  • Three-phase performance
  • Automatic filter cleaning
  • Longopac dust containment
  • Stronger heavy-duty capability
  • QR compliance compatibility
Step down if you need

Single-phase or higher portability

  • Single-phase power
  • Lower weight · higher portability
  • Smaller team use · lower dust volume
  • More compact system → Pro 36 Auto / Pro 36 / Pro 24
Step up if you need

Maximum industrial capacity

  • Maximum extraction capacity
  • Higher dust volumes
  • The strongest silica safety system
  • Heavier continuous industrial use → Core 75
Pro 36 Auto vs Core 40

10 · Single-phase or three-phase

Pro 36 Auto or Core 40? Choose based on operating demand.

Both systems use H-Class certified extraction, automatic filter cleaning and Longopac bagging. The decision turns on power supply, dust load and operating environment.

Use case
Pro 36 AutoTier 03 · Continuous
Core 40Tier 04 · Heavy Duty
Tier
Tier 03 · Continuous
Tier 04 · Heavy Duty
Power category
Single phase
Three phase
Best for
Continuous professional work
Demanding heavy-duty work
Filter cleaning
Automatic
Automatic
Collection
Longopac bagging
Longopac bagging
Buyer type
Mobile teams & facilities
Larger teams & tougher environments
Upgrade reason
More consistency than Pro 36
More industrial reliability than single-phase

If your priority is single-phase convenience, the Pro 36 Auto may be the better choice.

If your priority is heavier-duty operation and your site has three-phase power, the Core 40 is the stronger long-term decision.

Do not choose based only on price. Choose based on dust load, operating hours, site power, and the cost of downtime.

Core 40 vs Core 75

11 · Heavy duty or industrial

Core 40 or Core 75? Heavy duty vs maximum capacity.

The Core 40 is the heavy-duty entry into three-phase silica safety. The Core 75 is for operations that need maximum capacity and higher dust handling.

Use case
Core 40Tier 04 · Heavy Duty
Core 75Tier 05 · Industrial
Tier
Tier 04 · Heavy Duty
Tier 05 · Industrial
Best for
Demanding applications
Highest dust volume environments
Buyer type
Serious contractors & facilities
Industrial-scale operations
Role in range
Three-phase step-up
Maximum silica safety capacity

If you are unsure, do not guess. Get a system recommendation before buying.

Industry applications

12 · Where the Core 40 is used

Built for hazardous dust across multiple industries.

Designed for environments where hazardous fine dust is generated regularly and must be captured, contained and managed properly.

Application 01

Construction & fit-out

For demanding cutting, chasing, grinding and controlled dust work on larger or more intensive jobs.

Application 02

Masonry & surface preparation

For silica-generating work where H-Class extraction, sealed containment and stronger system reliability are required.

Application 03

Restoration & remediation

For high-responsibility environments where dust control, cleanup and documentation matter.

Application 04

Workshops & manufacturing

For facilities generating fine dust through processing, finishing, maintenance or material handling.

Application 05

Facilities & maintenance teams

For recurring high-demand dust work inside active buildings or controlled environments.

Application 06

Industrial cleaning & specialist contractors

For operators who need heavy-duty certified hazardous dust extraction as part of a professional service.

What's included

13 · Core 40 · Standard inclusions

Supplied as a complete heavy-duty system.

The Core 40 is supplied as a complete working system, not a bare machine. Every unit ships configured for compliance work.

Novavac Core 40 H-Class extractor4 kW · 400 m³/h · 380V three-phase
HEPA 14 filtrationHazardous fine particle capture
Automatic filter cleaning systemMaintains airflow during continuous operation
Longopac continuous bagging systemSealed disposal · Reduced direct handling
Hose and connection kitSite-ready out of the box
Floor and detail accessoriesConfigured for heavy-duty dust work
QR compliance dossierCompliance System™ compatible · Per-unit serial-tracked
Machine documentation & user guidanceOperator instructions · Maintenance · Audit support
12-month warranty · Australia-wide deliveryBacked by the Novavac team

No accessory guessing. No incomplete setup.
No underpowered machine pretending to be heavy duty.

How to buy

14 · Buying process

Confirm the right system before you buy.

The Core 40 is a serious system, but it is still not the answer for every operation. If your dust load is too low, it may be more machine than you need. If your dust load is too high, you may need Core 75 or another system category.

01

Tell us about your work environment

We look at the dust source, material, frequency, work area, site power and compliance requirements.

02

Confirm the right system tier

We confirm whether Core 40 is the correct match — or whether you need a different system.

03

Prepare your system

Your unit is supplied with the required accessories, documentation and compliance layer.

04

Put it into operation

Your team receives a system designed to be used correctly from day one.

FAQ

15 · Core 40 · Common questions

Frequently asked.

Quick answers to the most common Core 40 questions. For application-specific guidance, request a system recommendation from the Novavac team.

Yes. The Core 40 is H-Class certified for hazardous dust control and is designed for silica safety applications where certified extraction is required.
Yes. The Core 40 is designed for silica safety and hazardous fine dust control when used correctly as part of a complete dust control system.
Yes. The Core 40 is the Tier 04 Heavy Duty system in the Novavac Silica Safety range.
The Pro 36 Auto is a single-phase automatic system for continuous professional work. The Core 40 moves into three-phase heavy-duty performance for more demanding environments.
Core 40 is the heavy-duty three-phase step-up. Core 75 is the higher-capacity industrial system for maximum dust volume environments.
Yes. The Core 40 uses automatic filter cleaning to support more consistent performance during demanding work.
Yes. The Core 40 uses Longopac continuous bagging for cleaner and safer hazardous dust disposal.
No. The Core 40 is a three-phase system. If you need single-phase operation, look at Pro 24, Pro 36, or Pro 36 Auto.
No. For combustible dust or zone-rated environments, use the Novavac High-Risk Systems range.

Question not covered here?The Novavac team can confirm Core 40 fit for your operation.

Talk to the team
Specify the right system

16 · Talk to Novavac · Core 40

Find out if Core 40 is the right heavy-duty silica safety system for your operation.

If your team has outgrown single-phase extraction, do not keep pushing a smaller system past its limits. The Core 40 gives you H-Class certified extraction, three-phase performance, automatic filter cleaning and sealed Longopac disposal for demanding hazardous dust work.

Single-phase systems are no longer enough. Core 40 is the step into serious three-phase dust control.

H-Class Certified · Three-Phase · Automatic Filter Cleaning · HEPA 14 · 4 kW · 400 m³/h · Longopac continuous bagging · Compliance System™ compatible